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Vehicle interior-car-interior

Fogging

Determination of the fogging behavior of materials used in vehicle interiors

FOGGING TEST IN THE
AUTOMOBILE INTERIOR

The fogging test is an essential test for materials used in vehicle interiors. It ensures that your components do not release unwanted volatile substances that could deposit on windows or other surfaces. The fogging test is an essential test for determining the outgassing of volatile organic compounds (VOCs) from materials in the vehicle interior. It ensures that emissions, which can appear as fog or mist on cold surfaces such as windscreens, are minimized to ensure driver visibility and safety. These deposits can not only impair visibility, but also reduce the perceived quality and comfort in the vehicle.

CORROSION TESTING IN A SALTY ATMOSPHERE

Corrosion testing in a salty atmosphere in the automotive sector is a test procedure in which components and materials are specifically exposed to an environment that simulates high salt concentrations and moisture.

In the automotive sector, vehicles are often exposed to extreme weather and road conditions, such as salty air in coastal areas or road salt in winter. Corrosion testing in a salty atmosphere ensures that materials such as metals, coated parts and even plastic composites can withstand these influences in the long term.

  • Typical procedure
  • Application examples

Typical sequence of a salt spray test

Salt spray tests are carried out in special test chambers that generatea salty atmosphere . The samples to be tested are placed in the chamber and exposed to continuous fogging with a salt solution (usually 5% sodium chloride in water). Depending on the test standard and customer requirements, the test lasts between 24 hours and several weeks, while the temperature is constantly monitored.

Application examples for material types and components (automotive)

  • Metallic components: Body parts, chassis components, nuts and bolts
  • Coated materials: Painted surfaces, powder coatings, galvanized parts
  • Composite materials: plastic parts with metal coating or metal reinforcement
  • Electronic components: Cable connections, connectors, sensor housings
  • Vehicle components: Exhaust systems, wheel rims, brakes and other exterior attachments

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Fogging test methods

  • DIN 75201-A (reflectrometric)
  • DIN 75201-B (gravimetric)
  • PV 3015 (Volkswagen)
  • GMW 3235-A (General Motors Worldwide)
  • PSA D45 1727
  • and much more.

Test methods / specifications

  • DIN EN ISO 9227
  • DIN EN ISO 11997-1
  • ASTM B117
  • VW PV 1210
  • BMW AA-0324
  • and much more.
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FAQ

Frequently asked questions about the fogging test

What is the fogging test? The fogging test measures the release of volatile substances from materials that can form deposits on surfaces such as windows.
How long does a fogging test take? As a rule, you will receive the results within a few days, depending on the complexity of the materials.
What do I do if the exam is negative? We offer you comprehensive advice and recommendations to take appropriate measures and find alternative materials.
What sample quantities are required for a fogging test?

The sample quantities required for a fogging test depend on the standard and the test method used. Here are the general guidelines:

1. standard DIN 75201 (type A and type B)

  • Type A (glass plate method):
    A sample quantity of 10 cm² is typically required. The sample is placed on a heated plate in a sealed chamber and the volatiles released condense on a glass plate above.

  • Type B (aluminum foil method):
    Similar to type A, a sample volume of approximately 10 cm² is used. However, the volatile substances condense on a cooled aluminum foil.

2. standard ISO 6452 (international standard)

  • Sample quantity:
    Again, a sample size of about 10 cm² is typically required to evaluate the amount of volatiles released at elevated temperature.

3. other specific requirements

Depending on the specific requirements of the customer or OEM standards, sample quantities may vary. It is important to check the respective standards or test requirements carefully.

What is the difference between the reflectometric and gravimetric test method according to DIN 75201?

Method A - Reflectometric method:

  • Principle: This method measures the change in reflectivity on a glass plate on which volatile components from the material sample are deposited.
  • Procedure: A material sample is heated in a beaker while a glass plate above it is cooled to 21°C. The temperature difference causes the volatile components to condense on the glass plate. The reflectance index of the fogged glass plate is then measured to determine the amount of condensed material.
  • Application: This method is particularly suitable for materials for which an exact determination of the optical fog effect is required.

Method B - Gravimetric method:

  • Principle: This method measures the weight of condensed volatiles on an aluminum foil.
  • Procedure: The material sample is heated in a beaker while an aluminum foil disc is cooled to 21°C. After 16 hours, the amount of condensed material on the foil is weighed.
  • Application: This method is ideal for an accurate quantitative determination of the amount of condensed volatiles.
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FAQ

FREQUENTLY ASKED QUESTIONS ABOUT SALT SPRAY TESTING

What are the test parameters for the salt spray test?
  • Temperature: 35 ± 2°C
  • Humidity: ~100% relative humidity
  • Salt solution: 5% sodium chloride in distilled water
  • pH value: 6.5 - 7.2
  • Duration: Depending on standard and customer requirements
How many samples are usually required for a salt spray test? As a rule, 3-5 samples per material or component are required for component testing. However, please agree the quantity of samples required with our experts beforehand.
Is imat accredited, certified and approved for salt spray testing?

Yes, we carry out tests in accordance with national and international standards and OEM-specific requirements. imat is accredited for the most important tests. Find out more about our accreditations here.

What needs to be considered when sending samples for salt spray testing?
  • Samples should be packaged securely for transportation and protected from moisture.
  • Accompanying documents should contain all relevant information (e.g. offer number, sample designation) on the material.
Do you have any further questions? Our experts will be happy to answer your questions about various laboratory tests. Please feel free to contact us here. We look forward to processing your inquiry and helping you further.